This is all glued with some super adhesive that prevents you from just taking it apart. You will have to cut through that plastic, go all the way around following that small space with your knife. This will take a while, you have to cut the plastic from all the 4 sides.
You will notice when you have cut through most of it. Be careful with the side shown in the last picture. There are a couple of components that might be cut in the process. With a flat headed screwdriver start separating both plastic faces from the charger. You need to use a little force to do this.
Once you have separated all sides with the screw driver, it still wont come off. This thing is glued to all sides of the plastic. Insert the screwdriver into the top part of the charger and carefully separate the foil from the plastic enclosure. Be careful as to not rip off the foil from the inner part of the charger.
Use the screwdriver to loosen up the adhesive on both sides of the power connector. Insert the screwdriver on the remaining face of the plastic enclosure and carefully loosen up the rest of the adhesive. Take the cable that connects to your mac book and carefully peel it off with a knife or a wire stripper.
Twirl up nicely the outer wire and peel a small bit of the white cable to join the to the AC charger. The black insulated cover tube on the cable is to isolate the cable later, you can use heat to shrink it. The last pic shows the black insulated cover tube, you can cut it up to fit the length you need. It is very important to isolate both wires, they cannot touch each other or else they will short circuit in other words: Kaboom! Proceed to solder the black cable from the AC charger to the outer wire of your Macbook connector.
Isolate that wire. You don't need to cover up the whole extension of the outer wire, just enough so that it won't touch the white cable or the circuit board of the AC adapter. You can use the black rubber tube or electrical tape. If you use the black tube try to keep it as far away as possible when soldering to prevent it from shrinking before you cover the wire.
Join them together with electrical tape as to form one cable and place the AC charger in one of the faces of the plastic enclosure. Take 3 small zip ties and tie them around the cable to stop it from being pulled out of the plastic enclosure. Put small bits of super glue on the borders of the enclosures. Place the other face of the plastic enclosure and close up the AC charger. Don't forget the plastic tabs that let you wrap your cable on the charger Even though those are the main cause for your cable tearing up!
I usually choose to leave them out or glue them to the enclosure to prevent the cable breaking again. Some people prefer to use only super glue because it looks nicer but zip ties make it safer. If you like it better without the zip ties, take them out after a few hours after the super glue has bonded completely.
Cancel: I did not complete this guide. Badges: This can be frustrating but is the only way to keep the original appearance. Be sure to leave enough cable after the grommet for soldering. Thanks for the tips! If you have pictures of the processes please feel free to modify this guide especially the opening of the enclosure! In earlier versions of the AC Adapter this can be done with not so much trouble. Angela Penaherrera - Dec 17, I didn't try that We actually ended up just heating it to soften the plastic and that worked, wouldn't advise it though.
Lukas - Feb 25, Is it possible to remove the cord entirely from the circuit board and solder new replacement? There are a few ways to check that your power source is working properly. It may seem obvious, but are you sure your charger is plugged in? If your MacBook battery is not fully charging, make sure that the port and charger are free of debris and are able to get a solid, uninterrupted connection.
Make sure that your power source is connected to a working outlet, then follow these steps:. Get it repaired fast at one of our stores. Schedule a repair. Unplug your power adapter from the wall and wait 1 minute, then plug it back in. If your adapter works again, you may have a line noise issue with the power source.
To resolve the issue, occasionally repeat this process: Unplug the power adapter, wait 1 minute, then plug it back in. Or simply plug your adapter into a different circuit. If you continue to have issues, contact an Asurion Expert for help. Checking your charger for physical problems will help you rule out whether wire damage is the cause of your MacBook charging troubles. So before buying a new charger or laptop, run a quick update.
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